The Fixer Upper Main House is really coming together now. When my husband and I started working on the house, our original plan was to use inexpensive engineered or laminate flooring. But, since we’ve saved so much money with DIY projects, and since this will be the home we live in at least for a while, we decided to splurge a bit and go with 3/4 inch thick hardwood hickory floors. And yes, this is another DIY project! This post will show you how I leveled the plywood subfloor, planned my flooring layout, what underlayment I used, and how to install nailed down hardwood floors. Ok, let’s get to it!
Leveling Plywood Subfloor for Nailed Down Flooring:
The subfloor needs to be pretty level before installing flooring. The easiest way I know to level a subfloor is to pour leveling cement. However, that doesn’t work for nailed down flooring because the nails either break up the cement or get stopped by it. I could just glue the flooring and use leveling cement. But I don’t want to toxicity of the glue.
So. I really could not find a lot of help online about how to level a plywood subfloor for a nailed down flooring installation. The only suggestions I found were to use builders paper or a roofing felt underlayment, basically tar paper, in layers as needed. Or even use asphalt shingles where thicker fill is needed. I did not like the idea of tar paper releasing vapors into the home.
Instead, I came up with a tedious, perhaps mildly crazy way to level the plywood subfloor using a wood product you can easily nail though. Here’s the plan: Use 1/8 inch thick plywood panels to fill low spots and grind down high spots in the existing plywood subfloor to create an acceptably level subfloor.
Here is a look at my leveling around the wood stove tile surround. You can see the weight of the old wood stove caused some low areas in the subfloor that I’ve filled with 1/8 inch plywood layers.
The steps to install the plywood leveling go like this: First, “contour” the 1/8 inch plywood layers in the low spots. Use a level across the floor to help see what areas need fill. It is easiest to cut the plywood with a utility knife and heavy duty scissors. Then, use some construction adhesive called Liquid Nails and staples to attached the 1/8 inch plywood layers to the subfloor.
Here is a progress photo from the living room to the kitchen area with added plywood leveling. You can also see the grinded down high points in the subfloor along the right side of the photo.
To grind down high spots, I use an angle grinder with a high grit sanding disk. This creates a lot of dust, so have the shop vacuum running along side it.
Here are some more examples of the 1/8 inch thick plywood leveling in the hallway.
This closet area was particularly low. I’m proud of my contouring work here.
Expansion Gap at Walls:
The one thing about nailed down hardwood floors that I don’t like is the shoe molding that is often times installed to cover a gap between the flooring and the wall. That gap is needed to allow for natural wood floors to expand during seasonal moisture changes. So instead of shoe molding, I decided to cut the bottom of the drywall up slightly. This will provide an extra 1/2 inch of expansion.
Here you can see the cut bottom of the drywall. The flooring easily slides beneath it. I cut the drywall up with an oscillating saw and worked around the room. Make sure you include underlayment, if you are using it, when cutting the drywall.
Oscillating Saw
- Dual-Grip variable speed trigger of DEWALT oscillating tool gives users ultimate speed and application control
- Universal accessory adapter of DEWALT cordless tools is designed for use with most oscillating tool accessory brands
Underlayment for Nailed Down Hardwood Floors:
There are mixed opinions as to whether you should use an underlayment with nailed down hardwood floors. I like the option of adding some sound dampening and little bit of insulation. So I decided to use Quiet Walk Plus underlayment below our nailed down hardwood floors. Quiet Walk is typically used under floating laminate floors. But I asked our flooring supplier, and they said it was fine to use under nailed down floors as well.
Here is the start of the Quiet Walk layout. It is stapled down to the subfloor. It’s OK to use standard duct tape along the underlayment joints.
QuietWalk Plus
QuietWalk Plus is our premium underlayment choice allowing firm support for multiple types of flooring with great acoustic benefits. This product is built with sound reduction and moisture dissipation in mind. The unique DriWick technology relies on a blend of recycled fibers that will wick away subfloor moisture, while the attached 6-mil vapor barrier is specially designed to protect your flooring from water damage. It has advanced “self-healing” properties that continue to protect from moisture, even if your flooring is mechanically fastened.